Two-component batcher of discrete action

Two-component batcher of discrete action

The automatic two-component weight batcher of discrete action is intended for batching under the set program of powdered components (for example, quartz sand, soda ash) at the operations on glass manufacture as a part of automatic processing lines with ICS.

On the Customer request distant data transmission to peripherals (PC) is possible.

Batcher structure and operation

The batcher - an automatic installation of discrete action, working in a continuous cyclic mode, with stopping possibility on the termination of the complete batching cycle. It consists of the weight device and the weight processor PW-310.

The weight device includes two weight hoppers, each of which is fixed on the separate load cell and represents electronic tensometric scales: one - for quartz sand, others - for soda ash.

Sand batching in the weight hopper is carried out by self-flowing from the chute of the storage hopper, equipped with a damper with an electropneumatic actuator. The electropneumatic actuator ensures overlapping of the sand flow, and also its impulse dribble feed.

Soda batching is carried out by the conveyor with one-speed feeding without dribble feed. Unloading of sand and soda from the weight hoppers is double-speed. The batcher control - electropneumatic.

All process of batching is carried out under control of the weight processor PW-310, in which mass measuring of the material in each weight hopper, analysis of the entered parameters and external input signals occur. By the results of this analysis in PW-310 a generation of control signals occurs, which arrive on the corresponding drive gear, controlling loading and unloading of the hoppers. At emergency the alarm device is switched on.

Parameter

Value

Upper batching limit (UBL), kg

300

Lower batching limit (LBL), kg

20

Discrecity of indication, kg

0,1

Maximum permissible error of measuring of the separate dose mass, no more, kg

±0,3

Maximum red error of the total account of the material mass passed through the weight hopper, %

±0,1

Capacity, doses /h

100

Batcher control

electropneumatic

Overall dimensions of PW-310, mm

180х90х280

Overall dimensions of the weight device, mm

1700х1240х840

Name

Amount

The weight device, including:

 

- a weight hopper

2 pieces

- aload cell

2 pieces

- a position transmitter

4 pieces

- a pneumostation

1 package

- a pneumatic actuator

2 packages

- ajunction box

3 pieces

The weight processor PW-310

1 piece

Ukraine

PLC ʺZaporozhsky factory of welding fluxes and glasswareʺ

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